Teach you how to debug cnc vertical machining center 1165? Not only cnc vertical machining center, the debugging of all machining centers must follow the following points:
one. Commissioning of machining centers
The purpose of machine tool debugging is to assess whether the machine tool is installed firmly and whether the transmission, control, and control systems are normal, sensitive and reliable.
The commissioning test operation is carried out according to the following steps:
Add oil to a lubrication point according to the requirements of the manual, fill the hydraulic oil tank with hydraulic oil that meets the requirements, and connect the air source.
Power on, each component is powered separately or each component is energized for a test, and then fully powered. Observe whether each component has alarms, observe whether each component is normal manually, and whether each safety device is working. Even all links of the machine tool can be operated and moved.
After grouting, after the initial operation of the machine tool, the geometric accuracy of the machine tool is roughly adjusted, and the relative position of the main moving parts after disassembly and the main machine is adjusted. Align the manipulator, tool magazine, exchange table, position, etc. After these tasks are completed, the anchor bolts of the main machine and various accessories can be filled with quick-drying cement, and the reserved holes for the anchor bolts in various places can be filled flat.
For debugging, prepare various inspection tools, such as precision level, standard square ruler, parallel square tube, etc.
Finely adjust the level of the machine tool to make the geometric accuracy of the machine tool within the allowable error range. Using multi-point pad support, the machine bed can be adjusted to the level in a free state to ensure the stability of the machine bed after adjustment.
Use manual operation to adjust the position of the manipulator relative to the spindle, and use an adjustment mandrel. When installing the maximum weight tool holder, it is necessary to carry out multiple automatic exchanges of the tool magazine to the spindle position to ensure accuracy and no impact.
Move the workbench to the exchange position, adjust the relative position of the pallet station and the exchange workbench to achieve smooth automatic exchange of the workbench, and install the maximum load of the workbench for multiple exchanges.
Check whether the setting parameters of the numerical control system and the programmable controller PLC device conform to the specified data in the random data, and then test the main operating functions, safety measures, and the execution of common instructions.
Check the working conditions of the accessories, such as the lighting of the machine tool, cooling guards, various guards, etc.
After the installation and debugging of a machining center, due to its many functions, after installation, it can run automatically for a long time under a certain load to check whether the functions of the machine tool are complete and stable. The operating time can be 8 hours a day for 2 to 3 days or every 24 hours for 1 to 2 days. Test machine program can be used for continuous operation.
