After the slant bed lathe is used for a period of time, the contact parts will begin to wear or be damaged. The daily maintenance and regular maintenance of the CNC machine can extend the service life of the machine components and the wear cycle of the mechanical parts to prevent accidents and vicious accidents and ensure the work And production is stable and efficient, and also gives full play to the advantages of CNC turning. The article will mainly introduce the maintenance of CNC lathes.
Slant bed lathe is an advanced processing equipment with a high degree of automation and complex structure with the characteristics of the integration of machinery and electricity, as well as intensive technology and knowledge.
In order to give full play to the slant bed lathe potential and reduce the occurrence of failures, routine maintenance work is required. Therefore, the maintenance personnel of CNC lathes should not only have machinery, but also processing technology should also understand the daily maintenance of CNC lathes.
The importance of slant bed lathe maintenance
Slant bed lathe is an advanced and highly automated processing equipment integrating electricity, computer technology, automatic control, automatic detection, precision mechanical design and manufacturing. It is a technology-intensive, knowledge-intensive equipment with complex structure and performance. high.
slant bed lathe maintenance
In order to obtain greater benefits and reduce errors or errors in the manufacturing process, it is necessary to conduct routine inspections and regular maintenance. In addition, whether the CNC lathe can achieve higher machining accuracy, stable product quality and increased productivity depends not only on the performance of the CNC lathe itself, but also on the maintenance and protection of the CNC lathe.
For the daily maintenance of the slant bed lathe, CNC lathe operators should check and maintain the lathe daily.
1. Check whether the amount of oil in each oil tank of the lubrication mechanism is normal, then turn on the machine to check whether the lubrication system can operate normally.
2. Turn on the machine and check whether the chip conveyor and pressure gauge values of each fan are normal.
3. Check whether the amount of cutting fluid in the cooling box is normal, and then start the machine to check whether the cutting fluid system can work normally.
4. Check whether the oil volume of each oil tank of the hydraulic mechanism is normal, and then start the machine to check whether the hydraulic system can work normally.
5. Clean the iron filings in the CNC lathe and the sundries on the guide rail, and check whether the surface is scratched.
Primary maintenance of slant bed lathe
Please note that the CNC lathe should perform first-level maintenance every three months, mainly by the operator and in cooperation with the maintenance personnel. Unless necessary, cut off the power before maintenance.
1. Appearance: Wipe the surface of the CNC lathe, including the cover, bed and accessories, to ensure that there is no oil, rust, corrosion, scrap iron and debris, and the inside and outside are clean.
2. Knife post and tailstock: Clean the iron filings on the rotating tool post and the tailstock, clean the knife post and adjust the gap between the knife posts. Clean all oil holes and felt pads. Remove and clean the tailstock, remove the burrs of the outer sleeve and cone hole, and keep the inner and outer surfaces clean.
3. Spindle box and spindle: Check whether there are loose screws on the lathe, and whether the fuel tank, pipes and connections are stable. If there are, please repair them in time. Check whether the main shaft transmission belt, X-axis transmission belt and Z-axis transmission belt are worn and tensioned. Check and adjust the clearance of the spindle.
4. Lubrication and cooling: check the hydraulic system and its components (hydraulic pumps, hydraulic motors). Check the chip removal system and its components. Clean the filter, cooling pump and cooling box. Ensure that the oil path is unblocked, the oil holes, oil pipes and linoleum are clean and free of iron filings. Check the lubrication system and replace the filter as needed; check all oil outlets. Check the oil quality and keep it in good condition. Check all oil tanks and coolant tanks, replenish them as needed, and inject grease into each oil hole of the CNC lathe as needed to ensure that the oil tank, oil stains and oil windows are bright.
slant bed lathe maintenance
5. Electrical box: Wipe the electrical box to ensure internal and external cleanliness, check whether the wiring is leaking, whether the contacts are intact, and whether the grounding is safe and reliable.
6. Movement: Start the machine and check whether each axis and tool post of the CNC lathe can rotate normally. Whether the movement of each axis of the CNC lathe and the rotating tool holder is normal.
The article mainly introduces the related knowledge of slant bed lathe maintenance. By browsing the article, you can understand that in order to give full play to the advantages of CNC lathes and reduce the occurrence of failures, routine maintenance is required. Therefore, the maintenance personnel of CNC lathes should not only have machinery, but also processing technology should also understand the daily maintenance of CNC lathes.
