Jun 22, 2023 Leave a message

Analysis Of The Whole Assembly Process Of New Energy Vehicle Power Battery Assembly

 

The structure of the power battery seems simple, but there are many ingenious designs to improve performance, safety, and lifespan!

Its production includes two aspects of installation and testing.

1. Installation

1. Thermal pad, water pipe installation


2. Module installation

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3. Water-cooling system air tightness test

Detect the airtightness of the water cooling system by pressurizing and maintaining the pressure.

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4. High and low voltage wiring harness installation

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5. High voltage insulation test

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6. Installation of flame retardant and heat insulation protective layer

Further reduce the risk of thermal runaway.

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7. Top cover installation

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8.Pack air tightness test

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9. EOL offline test

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10. Power battery offline

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2. Composition

1. Battery management system BMS

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2. Flame retardant and heat insulation protective layer

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3. Thermal management system

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4. High voltage wiring harness

High voltage wiring harnesses are an integral part of enabling an electrified architecture. It can realize modules connected in series or in parallel, which makes the design and layout of modules and battery packs more flexible. Cooperating with the relay in the EDM, it is also possible to switch the voltage platform of the battery pack according to the demand.

5. Integrated casting molding

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