Nov 29, 2023 Leave a message

How To Ensure That Laser Cutting Processing Is More Efficient And Reliable?

 

German Tebis, as a global intelligent manufacturing cloud platform, optimizes the CNC manufacturing process by providing CAD/CAM and MES solutions, helping companies accumulate manufacturing experience, improve manufacturing quality, improve production efficiency, and assist Chinese manufacturing companies in industrial upgrading, in aerospace, aerospace, It has achieved great results in the fields of machinery manufacturing, model manufacturing, and mold manufacturing.

Tebis helps users meet the challenges encountered in 3D laser cutting: no matter how complex the geometry, CNC tool paths for cutting sheet metal parts can be created quickly and reliably without interfering with other areas of the component, clamping devices or machining Components collide. Offline programming avoids tedious teaching steps and unproductive use of the machine. Improve production efficiency with intelligent CNC programming in the Tebis CAD/CAM system.


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Advantages of Tebis laser cutting

Fast and reliable
Generate collision-free CNC programs quickly and reliably
Short cycle times
Shorter cycle times for 3D laser cutting on machine tools
process reliability
Collision avoidance function provides maximum reliability even during the programming phase
high quality
High quality cutting parts
Tebis laser cutting capabilities
Automation and flexibility at the same time


Tebis automatically calculates the results of 3D laser cutting, and users can make interactive modifications at any time, and can flexibly adjust the starting position and spatial position of the machine head, as well as the area to be cut and its processing sequence, thereby integrating the professional manufacturing technology mastered in programming. In addition, users can easily handle deviations between CAD data and actual parts (springback compensation, etc.).
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Quality and efficiency analysis

Tebis provides analysis functions available during interactive programming for 3D laser cutting. The user always has an overview of the rotation angle and area, beam angle and collision conditions. Therefore, the rotational motion of the machine tool can be easily optimized for fast and smooth machining, and the manufacturing project can be adjusted according to the axis angle limits and unavoidable rotational movement of the machine tool.

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There will be no loss of time due to collisions


The Tebis model establishes a digital twin of all the manufacturing resources that the user uses for 3D laser cutting, so the entire situation of the machine tool is always known, which means that any collisions between the lathe head and the part or clamping device can be avoided in advance. Tebis avoids many collisions through automatic interpolation. The collision analysis is always updated based on all interactive modifications in the laser cutting path. Therefore, all machining operations can be planned safely on the 5-axis machine.
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All machine tool technical support

Tebis provides support for technical subroutines, for example for transferring cutting parameters (ignition and closing positions, distance sensors, speed, power, beam width and gas composition, etc.) to the CNC program. PLC commands can also be integrated in the CNC program, such as commands for repositioning the clamping system. This allows users to create complete 3D laser cutting CNC programs for all machine tools using company-specific technical parameters.

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Use shape features to quickly achieve your goals

Automatic detection of standard shape features such as drilled holes, grooves, rectangles, triangles, pentagons, hexagons and keyholes. These geometry standards are exported to the CNC program as subroutines, which allows the controller and the 5-axis machine to work more specifically and efficiently.
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Adapt existing machining operations


The adjustment and individual setting functions in the Tebis NC Job Manager allow you to save machining operations, from which CNC programs can be quickly and easily generated using the conversion function for 3D laser cutting of workpieces with mirror symmetry and movement limitations of the machine tool. Continuously monitored.

If you already have a laser cutting program that you have used before, but no CAD/CAM data, Tebis can also help. In just a few steps, the reverse processor can move the NC data back to the NC Job for further development. The same applies to all changes made to the CNC controller in the CNC program for 3D laser cutting.

Tebis China and Shanghai Xirui Information Technology Co., Ltd. (Tebis laser authorized dealer) will hold an online seminar on December 8, 2023 (Friday) from 13:45 to 16:15 pm. Let's gather together to discuss the highlights of technology applications and case sharing in the laser industry. We look forward to your participation!

 

 

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