Jul 22, 2021 Leave a message

Safety Precautions For Night Shift CNC TURNING CENTRE Operation


1) Before work, wear protective equipment, tie cuffs, and no scarves. Female workers should wear work caps. When high-speed cutting or cutting cast iron, aluminum, or copper workpieces, you must wear protective glasses. When touching key rotation and rotating parts, do not work with gloves, and work with gloves is allowed in the process of clamping the workpiece.

2) The operator should be familiar with the working principle, structure and performance of the machine tool to be operated, and only after obtaining the qualification certificate through assessment, can he start operation. It is strictly forbidden to operate alone without a certificate.

3) Check the protection, insurance, signal device, and mechanical transmission part of the machine tool. The electrical parts must have reliable protective devices, whether they are complete and effective. It is strictly forbidden to use the machine tool beyond specifications, overloads, speeds, and temperatures.

4) Workpieces, fixtures and tools must be clamped firmly.

5) Before starting the machine, check whether the positions of the handles are correct. Add lubricating oil according to the lubrication table and observe the surrounding dynamics. After the machine tool is started, stand in a safe position to avoid the moving parts of the machine tool and the splashing of iron filings.

6) After the machine is started, it should be operated at a low speed for 3-5 minutes. After confirming that the various parts are normal, it can work. When operating the lathe in winter, be sure to run the lathe and check whether the pipeline is frozen or cracked. Do not transfer or take objects from the running part.

7) When adjusting the machine speed, stroke, clamping workpiece and cutting tool, measuring workpiece, and wiping the machine tool, it must be stopped before it is stable.

8) It is forbidden to place tools or other objects on the surface of the machine tool rail or on the workbench.

9) Do not directly remove iron filings by hand, but use special tools to clean it. Such as brushes or hooks.

10) When two or more people are working on the same machine tool, one person must be designated as the captain, and the command will be unified to prevent accidents.

11) When the machine tool is abnormal, such as abnormal noise, smoke, vibration, odor, etc., stop immediately and ask the relevant personnel to check and deal with it.

12) Do not leave the post while the machine tool is running. If it is necessary to leave the post, you must stop and cut off the power supply.

13) Measuring tools and hand tools should be used correctly, and the technical safety operating procedures for general tools should be strictly implemented.

14) The chuck wrench, knife holder and screws should be properly matched. Do not use pads on the wrench mouth. After using the wrench with a sleeve, it should be removed immediately.

15) The various moulds, chucks, and measuring tools used should not be placed randomly, and should be placed in the tool box after use, and the frequently used should be placed on a special wooden plate.

16) After the scribing needle is used, the scribing needle should be upright, with the head facing down, and put it in a proper position.

17) When the clamped workpiece is aligned, do not knock it hard to avoid shaking the head of the bed, or the chuck is loose and the workpiece may fall and cause an accident.

18) When using top clamps to top heavy workpieces, it must not exceed one-half of the full length.

19) The turning tool must be firmly stuck on the tool holder, and the tool head must not extend too long. Knife pads must be neat, and saw blades, rags, cotton yarn, etc., are not used as pad materials.

20) Before entering the knife, the positioning screws of the tool rest, center rest, and follower rest must be tightened.

21) When polishing with gauze, do not wrap the gauze on the workpiece and hold it tightly for polishing. The gauze must be stuck on a suitable wooden board or file for polishing.

22) When turning a hole, do not use a file to hand it. It is strictly forbidden to reach into the hole to touch the knife or the workpiece when the workpiece is rotating. Do not bring the head close to the rotating chuck or mold, and observe the cutting conditions in the hole.

23) When the machine tool is running, it is strictly forbidden to hold the die or tap to make a buckle by hand, and a special clamp must be used.

24) When grinding with a file when the locomotive is rotating, the file must be equipped with a handle. The operator should stand back and forth with both legs, with the right hand in front and the left hand in the back, with even force.

25) When the lathe is rotating at high speed, it is strictly forbidden to use the reverse gear to brake, let alone stop the chuck from rotating by hand.

26) When processing eccentric workpieces, balance weights must be added, tightened firmly, brakes should not be too strong, and the speed should not be too fast.

27) There should be enough margin when cutting large materials, and then break them after unloading. Do not pick up the small material by hand when it is cut off.

28) When processing thin and long materials, use thimble, follower holder or center holder. The workpiece whose length exceeds 300mm from the inner hole of the spindle shall be supported by a bracket, and a protective railing shall be provided if necessary.

29) When parking, the tool should be retracted first, and then stop.

30) After the work is over, stop the operation of the machine tool, put the various tools used in the toolbox in an orderly manner, and stack the blanks, semi-finished products and finished products neatly.

31) It is strictly forbidden to operate the power switch and handle with your feet.

32) The unprocessed heavy, long, and large workpieces should be well supported at the end of work to avoid deformation of the workpiece and the spindle.

33) The iron pins and surplus materials near the work area should be cleaned up in time to avoid accumulation of them and cause personal injury.


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