In the machining industry, DMG MORI is known to everyone. As a world-renowned machine tool manufacturer, DMG MORI has always been an innovation leader in the industry. I believe that everyone already knows a lot about DMG MORI, such as the high precision, high efficiency, high stability, technical strength, and innovation capabilities of machine tools. But after visiting and studying factories in Germany, I realized that what I knew before was still superficial. After reading this article, maybe you will have a different opinion.
Fronton's "House of Innovation"
In January 2024, DMG MORI created a more than 10-day technical feast at the Fronten factory in Germany at the foot of the Alps - the Fronten Open House, where users from all over the world gathered. During the open day, DMG MORI China invited more than 80 users from China to visit the site, and metal processing magazines were also invited to participate.
When I first entered the Fronten factory, in the 4200m2 exhibition hall, 45 high-tech machine tools, more than 15 sets of automation solutions and technologies dedicated to multiple high-tech industries were unveiled on the same stage. Except at the world-renowned large-scale machine tool exhibitions, it is probably rare to see such a large scene of simultaneous processing demonstrations of so many high-end machine tools.
This open day event focuses on machining transformation (MX) and showcases innovation results from multiple perspectives such as process integration, automation, digital transformation (DX) and green transformation (GX). If our previous understanding of "Machining Transformation (MX)" was still at the conceptual level, in this event, we saw how the concept was implemented and saw the future of manufacturing.
01
process integration
Process integration is the integration of multiple processing technologies in one processing area to shorten cycle times and reduce the number of clamping times. At the exhibition hall, the DMU 210 FDS demonstrated how to complete the turning, milling, grinding, gear cutting and in-machine measurement processes of large gear parts with only one clamping.
DMU 210 FDS
The new product DMF 400|11 of the DMF series moving column milling machining center has made its world debut. As the largest specification in the series, the DMF 400|11 has a stroke of 4000mm × 1100mm × 1050mm. In order to ensure its accuracy and rigidity, this machining center chose a cast iron bed, upgraded to three linear guides in the X-axis direction, and equipped with a cooled ball screw, which is very suitable for processing large workpieces with high requirements. The optional partition wall can be quickly installed. The partition wall can be used to divide the processing area into two independent processing areas. Other workpieces can be clamped during processing to improve utilization. The FD rotary table in the modular system supports complex milling/turning composite processing, bringing more possibilities for process integration.
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DMF 400|11
02
automation
Automation is an important part of the transformation and upgrading of the manufacturing industry, but how to make automation more flexible, easier to use, and truly improve productivity for users is the direction that equipment companies have been working hard.
At this event, the PH Cell 500 pallet transport automation system made its world premiere, demonstrating the innovative results of DMG MORI. Based on the modular design of the system, the system configuration of this new product can be customized, bringing high productivity and flexible automation solutions to support batch and small batch production. Depending on the configuration of the shelf module, PH Cell 500 can provide up to 32 trays, a maximum workpiece size of 500mm × 500mm × 750mm, and a transport weight of 500kg, greatly improving automation capabilities.
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PH Cell 500
03
Digital Transformation (DX)
Digitalization involves various aspects such as processing and management of manufacturing enterprises. The CELOS X ecosystem on display this time provides a comprehensive solution for digital transformation (DX) and more powerfully supports process optimization, including from task planning and programming to quality control and documentation.
As an upgraded version of CELOS, the new CELOS X enables users to autonomously and safely reshape their future production. The CELOS X ecosystem includes the CELOS Xperience and CELOS Xchange platforms. Applications and software systems can be directly operated using CELOS Xperience; the CELOS Xchange platform in the cloud centralizes and securely stores data, supporting end-to-end integration on the shop floor. The interaction between the two provides users with a comprehensive and smooth digital experience. In addition, CELOS X maintains unique consistency across all DMG MORI CNC systems. No matter what native CNC system is equipped on the machine tool, CELOS
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CELOS X Ecosystem
04
Green Transformation (GX)
Process integration, automation, and digital transformation (DX) provide the foundation for green transformation (GX). Measures such as upgrading machine tools and machine tool overhauls with automation solutions can save energy by more than 30%, creating new possibilities for achieving higher productivity and effective resource conservation.
When the above four pillars work together, the concept of machining transformation (MX) will be firmly implemented. It is not difficult to see that the primary goal of various advanced solutions under the Machining Transformation (MX) framework is to improve the efficiency and sustainability of the production process, thereby helping users maintain global competitiveness and long-term success.
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Why choose DMG MORI?
In this visiting group, there are machine tool users from various industries such as automobiles, molds, semiconductors, medical and tooling. When asked "Why choose DMG MORI", they gave these answers.
01
Robust rigidity and precision
"The DMG MORI machine tool I bought many years ago still maintains good accuracy." "Rigidity" and "precision" are the words that appear most frequently. These are the most fundamental requirements for machine tool performance and are directly related to processing quality and production efficiency. DMG MORI's performance in this area has won wide recognition.
02
Can fully meet the needs of use
Different industries, different companies and even different parts have different needs for machine tools. Molds require high precision, medical treatment requires high cleanliness, automobiles and parts require high efficiency, and small batch customized production requires high flexibility. Usage requirements not only involve the product itself, but also include technical support and subsequent modifications.
DMG MORI's rich product line naturally does not need to be described in detail. What is also mentioned many times is its flexible customized production. Thanks to the modular design, the machine tool can be assembled like building blocks, has high functional diversity and can be customized, providing users with more choices.
In terms of technology, DMG MORI's many years of accumulated processing experience can provide users with the most powerful technical support. Machining data packages, customized solutions and constantly updated advanced technologies allow machine tools to reach their full performance potential. DMG MORI's unique technology cycle can increase programming speed by 60%, improving productivity and safety.
Facing the accelerated pace of transformation and upgrading of manufacturing enterprises, many DMG MORI products have reserved modular expansion interfaces and developed a wealth of automation components to meet users' automation transformation needs.
03
brand effect
"The boss asked me to choose a good five-axis machine tool. Price was not an issue, so I chose DMG MORI." A group member told the company's experience in purchasing machine tools. The brand effect of DMG MORI can be seen from this.
Even considering the price factor, there are countless companies that choose DMG MORI, because the strong equipment strength is the most intuitive reflection of the company's processing capabilities, which helps to gain recognition from the target customer groups more easily. This is the power of the brand.
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Why is DMG MORI successful?
Why can DMG MORI continue to launch advanced products, technologies and solutions? During this trip to Germany, in addition to the Fronton factory, we also visited the Seebach factory and the Bielefeld factory for visits and studies. Everyone deeply feels that DMG MORI's success not only comes from its excellent own strength and strong technological innovation capabilities, but also its strong supply chain and perfect inheritance and training system are indispensable.
01
Strong technological innovation capabilities
It is understood that as early as 2013, DMG MORI was the first in the industry to develop an APP-based machine tool data management system and is a pioneer in industrial digitalization. 7 categories, 55 product lines, and 200 models provide sufficient innovation space for 16 automation solutions. The rich and extensive product matrix and automation solutions are an intuitive reflection of its strong innovation capabilities.
Over the years, DMG MORI has continuously developed its business model and used new products and services to meet changing needs. At this stage, DMG MORI is promoting the green transformation (GX), process integration, automation and digitalization (DX) of machine tools, that is, machining transformation ( MX).
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Machining Transformation (MX) Framework
02
Orderly and advanced factory management
Inside the factory, the orderly partitions, clean and tidy workshops, and well-planned routes all reflect its on-site management level. The level of automation in the factory is even more impressive. In an assembly line assembly workshop in the Fronten factory, the AGV vehicle with a load capacity of 20 tons automatically advances to one station every 45 minutes according to the marking line on the ground, and completes the corresponding tasks at different stations. At the end of the assembly process, a machine tool is assembled. According to reports, the workshop can produce 1,000 machine tools a year at full capacity. Even in the historic Seebach and Bielefeld factories, such assembly line workshops have been or will soon be equipped.
In the parts processing area, all the processing equipment seen are DMG MORI's own machine tools. Strict control of the quality of key components is the key to ensuring the quality and performance of finished products.
03
Strong supply chain
Germany's mature manufacturing system has given DMG MORI a solid foundation for its supply chain. DMG MORI's own strength also enables it to bring together the best quality products in the supply chain to create high-quality machine tools. The HAIMER tool we visited during this trip is one of DMG MORI's suppliers, and its tool setters, heat-shrinkable tool holders, etc. are world-class.
At the Fronton Open Day, several DMG MORI partners also injected innovative vitality into this technology feast: Kennametal, as a global cutting tool company, demonstrated how to improve productivity through high-performance tools and efficient solutions. ; SCHUNK is unique in the field of clamping technology and gripping systems, assisting the implementation of automation solutions through innovative automatic gripping systems; FUCHS is one of the world's largest independent lubricant manufacturers, with high-quality metal processing Oil ensures efficient, safe and green production.
Another example is the CNC system. We learned that DMG MORI and Siemens jointly developed software for adding and subtracting materials for laser processing. It has process data packages for different materials and can also realize real-time monitoring of powder feeding, output energy, melt pool, etc. , which greatly enhances the ease of use of laser processing machine tools. Mutual achievements with suppliers drive the continuous progress of the entire industry.
04
Complete technology inheritance and talent training system
Each DMG MORI factory in Germany has its own training academy. Thanks to Germany's dual-track education system, new students join the training college every year. These students who choose vocational education will receive three and a half years of technical training. They start from the most basic mechanical operations and learn how to build a machine tool. . At the Bielefeld factory, "antique" machine tools produced in 1870 are disassembled and reassembled every year at the training academy; some of the technicians who gave explanations when we visited the factory graduated from the training academy. Years of technical accumulation and good professional habits have been passed down, and high-quality human resources ensure the sustainable development of manufacturing levels.
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In the face of increasingly fierce market competition and uncertain market changes, maintaining competitiveness is a difficulty facing enterprises. How to balance being more efficient, more flexible, more precise and more sustainable? DMG MORI has given the answer to "Machining Transformation (MX)" based on its profound technical heritage, strong manufacturing capabilities and leading innovative spirit. We fully believe and look forward to the changes this answer will bring to the metal processing industry.
