CNC machine tool V11 manipulator automation automatic feeding can imitate the actions of human hands and arms, and is used to install automatic operation devices for fixed procedures to grab, move objects or operate tools. The loading and unloading manipulator is an automatic or semi-automatic mechanical device that sends the processed workpiece to the processing position of the machine tool and removes the processed workpiece from the processing position.
1. High production efficiency: In order to improve production efficiency, the production cycle must be controlled. In addition to the fixed production and processing cycle cannot be improved, but the automatic loading and unloading replaces the manual operation, which can well control the cycle, avoid the influence due to human factors, and greatly improve the production efficiency.
2. Flexible process modification: modify the program and the gripper, quickly change the production process, the debugging speed is fast, training is free, and it can be put into production quickly.
3. Improve the quality of the work piece: The robot automated production line, from loading, clamping and unloading, is completely completed by the robot, reducing the problems that may occur in the intermediate links, and improving the quality of the parts, especially the surface of the work piece is more beautiful.
4. Tailor-made solutions: According to the needs of customers, tailor-made solutions to avoid customers' wrong investment.
5. Permanent after-sales service system
Automated manipulator
CNC machine tool loading and unloading manipulators are used for semi-automatic CNC machine tools with high efficiency, short time and frequent workpiece loading and unloading, which can greatly improve production efficiency and replace heavy labor to realize production automation and mechanization.
China is currently facing the most severe employment environment: the continuous increase in labor wages and the continuous large-scale labor shortage have forced companies to take the road of automated production of robots. In the CNC machining production line, the enterprise realizes the "unmanned" production workshop by using the combination of the CNC machine tool loading and unloading manipulator and the CNC machine tool.
In the field of robotics and automated production, the CNC machine tool manipulator realizes complete automation in the CNC machining process, and adopts integrated processing technology, which is suitable for machine tools and production lines for loading and unloading, workpiece turnover, workpiece rotation, and so on. The CNC machine tool manipulator has fast speed, high precision, good dustproof and antifouling properties. It designs a complete set of material handling and storage equipment for the automatic turning and drilling of bearing workpieces to meet the needs of the actual CNC machine tool production line.
Loading and unloading robot
The truss-type CNC machine tool manipulator adopts double-beam or single-beam support to fulfill different handling requirements such as heavy-load handling and light-load high-speed handling. This truss manipulator has the on-line function with the machine tool, completes the production data tracking and parameter call of the whole line, and realizes the automatic production of the whole line.
The truss CNC machine tool manipulator is composed of three basic parts: the main body, the drive system and the control system. According to the robot structure, it is classified into rectangular coordinate type, and the manipulator moves along the two-dimensional rectangular coordinate system. The main part usually adopts a gantry structure, which is composed of y-direction beams and guide rails, z-direction rams, cross slides, columns, transitional connecting plates and bases. The linear motions in z-direction are all AC servo motors through worm gear reducers. The drive gear rolls with the fixed rack on the y-direction beam and z-direction ram, and drives the moving parts to move quickly along the guide rail. The moving parts are lighter cross slides and z-direction rams, and the rams are made of aluminum alloy drawn profiles. The crossbeam is made of square steel profiles, and a guide rail and a rack are installed on the crossbeam. The rollers contact the guide rail, and the entire manipulator is suspended on it.
CNC machine tool manipulator
The articulated robot uses a robot with 6 degrees of freedom (or an external axis) to complete the flexible loading and unloading of the machine tool, and uses a vision system for workpiece positioning. The robot grabs the workpiece and feeds the machine tool for loading and unloading. Both types of CNC machine tool manipulators can meet the needs of CNC machine tool automated production lines and realize the "unmanned" production workshop of the enterprise.
Due to the fast conveying speed of the truss manipulator, the acceleration is large and the acceleration and deceleration time
is short. When conveying heavier workpieces, the inertia is large. Therefore, the servo drive motor must have sufficient driving and braking capabilities, and the supporting components must also have sufficient rigidity and strength. Only in this way can the servo motor meet the high response, high rigidity and high precision requirements of the truss manipulator conveying.
I believe that with the continuous improvement of the domestic truss manipulator technology level, the truss CNC machine tool manipulator will be more and more used in the flexible processing automatic line. The flexible processing automatic line using the truss manipulator will become a big selling point in the future, and the market prospect is very promising. , Thus driving the domestic flexible processing automatic line to have a qualitative leap.
