The fact that the company has high-efficiency CNC equipment such as cnc Center 1165 does not mean that the company has high production efficiency. According to the survey, the actual cutting time of many machining centers is less than 50% of the working time. There are many factors that affect the processing efficiency of machining centers, and they are also very complex. In fact, there is a lot of room for improvement in the production efficiency of CNC equipment such as machining centers. How to improve the processing efficiency and reduce the scrap rate has become a common issue for many companies to discuss.
In actual processing and production, the factors that affect production efficiency are diverse. At present, many enterprises and scientific research institutes do not pay enough attention to the processes that play a major role in production. Some units often ignore the process design in the system design, or the process guidance of the preparation is not strong. This makes it take a long time to modify and adjust the process in the actual production process, and even some products have to be returned to the design department for redesign. As a result, the processing efficiency of the machining center is greatly reduced.
In order to improve the application level of machining centers, it is extremely important to optimize the cutting tools and automatically generate process parameters, but it is difficult to obtain a satisfactory solution. In actual work, it often relies on the experience and knowledge accumulation of technical personnel, so we must pay attention to training technical personnel in this area; on the other hand, we must establish a basic cutting database, use fuzzy mathematics, artificial intelligence technology and genetic algorithm and other research results. To open up a new way to solve this problem.
The machining efficiency of the machining center largely depends on the ratio of the cutting time to the working time of the machining center. The larger the ratio, the higher the machining efficiency. The technological content of modern processing equipment is getting higher and higher, and the requirements for the quality of personnel are getting higher and higher. If the operation is not proficient, the time spent on non-processing time such as program debugging, changing workpieces during processing, etc. is too long, resulting in low processing efficiency of the machining center.
The processing efficiency of the processing center has a close relationship with the management level of the entire enterprise. To improve processing efficiency, it is necessary to study and apply scientific production management, and pay more attention to the management of the production site.
